Thermoforming Plastic Molding

Thermoforming Plastic Molding

Asia Billion is an high quality custom plastic molding manufacture in China. we not only can make the injection molding part, also have the capacity for thermoforming plastic molding project too. This project is a medical device large part side plastic housing. the part side around to 800 x 550 mm for front cover and base cover. wall thickness 4.0 mm with ABS material. if can be made by injection molding and thermoforming molding solution too. but due the the market demanding is just as 1500 pcs as low and each order volume is around 500 pcs. if we make these front housing and base housing with injection molding solution , the injection mold cost will be around USD 50K, but when we optimize the design to thermoforming plastic molding solution, the mold cost is just around USD 13000. it become much more cost efficiency.

Product Details

Asia Billion is an high quality custom plastic molding manufacture in China. we not only can make the injection molding part, also have the capacity for thermoforming plastic molding project too.  This project is a medical device large part side plastic housing.  the part side around to 800 x 550 mm for front cover and base cover.  wall thickness 4.0 mm with ABS material.  if can be made by injection molding and thermoforming molding solution too.  but due the the market demanding is just as 1500 pcs as low and each order volume is around 500 pcs. if we make these front housing and base housing with injection molding solution ,  the injection mold cost will be around USD 50K,  but when we optimize the design to thermoforming plastic molding solution, the mold cost is just around USD 13000.   it become much more cost efficiency. 


Thermoforming VS Injection Molding


                       Thermoforming                                                      Injection Molding


Mold:

normally use for aluminum and mild steel


Mold:

 many different plastic mold   steel for reference


Material:

All   flat sheet for the thermoplastic , available for variety material   , color , finishing and thickness


Material: 

All   the thermoplastic resin, available for variety material ,   color  and finishing


Production  technics:

The   flat   plastic sheet is heated and then molded to the mold shape by press


Production  technics:

 the plastic resin is heating and melting,   then fill in the mold by injection machine


Surface finishing:

Glossary,   Matt   and coating or painting


Surface finishing:

Glossary,   matt , custom texture, chroming and painting


Colors:

Nature,   white, black, transparent, translucent, blue, red,   green

Colors:

Nature   , transparent, translucent, white , black and all   custom colors

Part wall thickness:


 from 0.25 to 20 mm

Part wall thickness:


From   0.5 to 5.0 mm


Tooling lead time for production:


 4 to 6 weeks , it depond on the different project

Tooling lead time for production:


 8 to 20 weeks , it depond on the different project

Production dimension precision:


Poor. the dimension tolerance need 0.1 mm + 1~ 2% x L( L is the dimension date)

Production dimension precision:


Good.it can be from 0.02 mm to 0.1% x L ( L is the dimension date)


  The thermoforming tooling cost is much lower than the injection molding tooling, but the unit price cost is higher than then injection molding cost.  so for the big size part small volume production project , we propose to use thermoforming solution and for the high volume mass production project, we suggest to use injection molding solution.   


  Asia Billion plant overview:

Asia Billion tooling plant overview


Asia Billion Production quality control:

Asia Billion production quality control



   As a high quality custom plastic molder and molding manufacture in China,  we can help you for your thermoforming plastic molding project and injection molding project as well as the metal precision machining project.  So here we can say that Asia Billion can be your best one stop most mechanical components supplier, if you have any question or any project for the plastic molding project, you can contact us freely.


Previous:Custom Plastic Toy Next:Plastic Injection Molding Service

Inquiry