Asia Billion is a professional remote control plastic housing injection molding company and tool maker in China. we have many years experience for home appliance wireless remote control, automotive remote control, iot device remote control and lighting remote control. we can help you develop your project with fast lead time and very low cost. This project is for our Japan customer for the TV. the material is virgin ABS material with MATT finishing. very high volume production and MOQ per order is 150 K with short lead time. Asia Billion send the plastic housing to our customer's subcontractor for final production assembly.
Project details as below :
custom plastic housing
Core surface finish:
Cavity surface finish:
No of Cavities:
LKM718H with nitridation
Type of gating:
LKM718H with nitridation
Slider & lifter material:
Lead time for T1:
Mold base steel:
1 000 000
Production cycle time:
1） low cost custom plastic housing and injection mold for remote control
2) the 3 sets mold included the front housing, back housing,battery housing and silicone keypad cost is only USD 12500 with one million long life cycle production mold
3) Family mold with very fast cycle time
4) UV stable and V0 grade flammability
5) excellent surface finishing for touching without second painting.
Asia Billion Advantages for this project:
1） the unit price in our side per set is just USD 0.22 per set， include the front cover , back cover , battery cover and silicone keypad with letters printing
2) more than 10 years and 10 millions custom remote control plastic housing production experience
3) we have the capacity for final remote control final production capacity with our partner
Asia Billion mould making plant overview:
Asia Billion Plastic Injection Molding overview:
Asia Billion quality control:
Remote control plastic housing and mold design keypoints
Remote controls are widely used in home appliances and automobiles, such as air conditioner remote controls, fan remote controls, TV remote controls, and more. The remote control is a very popular thing in our daily life. Here, Asia Billion will introduce you to the design of the remote control and the design of the relevant injection mold.
Remote control design:
When designing the remote control, first of all, ensure that the function of the product is completed and stylish, easy to operate, and easy for the user to accept. At the same time, it is necessary to consider the sharing of different models to reduce the cost of remote control production. The remote control buttons use multi-color silicone buttons to meet and distinguish different functions, so that users can see at a glance.
The choice of remote control housing material:
The remote control usually uses different materials depending on the price and level, such as recycled PS or ABS, ABS, ABS/PC and other materials. Recycled ABS and PS are usually black and have a lower product price. They are usually used on lower-end products. The appearance of the product is usually in the form of fuel injection and grain. ABS and ABS+PC are usually used on medium and high-end models, and the appearance can be made into high-gloss white and other brilliant colors, which are not available in low-end materials.
The design of the remote control housing mold:
As a fitting and appearance part, the remote control has high requirements on the appearance and the size of the assembly position. Therefore, the choice of mold steel must be determined according to the actual production requirements. The commonly used remote mold mold internal steel is P20 and 718H. These steels can easily achieve 500,000 if they are supplemented by processes such as desalination or coating. Up to 1 million times of mold life, at the same time reasonable price, very cost-effective.
The appearance of the remote control can't be flawed. This requires us to look at the appearance of the product such as melt line, thimble mark, insert line, and glue inlet. This requires us to use thimble diving and other methods. . At the same time, in order to ensure the quality of the appearance of the mold, we usually need to meet the mold temperature of 60 to 80 degrees Celsius. But the remote control as a cost-controlled part requires us to be very efficient in order to meet the huge capacity requirements and lower market competitive prices. This requires us to make the cooling water circuit of the mold very perfect.
The project's Asia Billion remote control mold solution uses LKM 718H imported material as the core material, and the hardness can reach above 35HRC. At the same time, we nitridize the steel to ensure the hardness of the product reaches 500 HB or more, so that we can Whether it is easy to achieve 1 million mold production without any major mold repair, the mold is a 4-hole design, the front shell is a set of molds, the rear shell and the battery cover shell are operated on a set of molds in the form of 4+4. The production cycle of the product is 18 seconds per shot. The daily production capacity is 19,000 sets, and the production is all produced by automated robots, which greatly reduces the production cost. The silicone button adopts multi-color injection molding technology, which is a rapid production of 24 cavities. The single-mode cycle is about 90 seconds, and the daily capacity is 22000pcs.
If you have any remote control plastic housing product design and mold making projects, Asia Billion will be your best choice. We have many years of remote control injection mold and silicone mold development and production experience, we and many famous brands of remote control Manufacturers have a cooperative relationship. Contact us freely at:
Asia Billion Innovational Technology Ltd