Plastic Injection Mold manufacture knowledges

- Mar 26, 2017-


Asia Billion Industry Co Limited

ADD: Building 9 , Wantou Industrial Park, Hongxing Village,SongGang Town, Shenzhen City, China    518105
website: www.ab-industry.com 
ABIL Mould Tooling Specifications: 
Mould Standards:AISI, DIN, JIS
Mould Base Standard: HASCO, DME, LKM, Misumi
Mould Steel: H13, 1040, 420, P20, 0-1, S-7, D2, A2, 1.2343, 1.2344, 1.2083, 1.2311, 1.2379, 1.2510, 1.2767, 1.1730, P5, NAK55, NAK80, SKD61, SKD51, S136, S136H, 8407, M333, 718H
 Plastic material:PC, PC+ABS, ABS, PBT, LCP, PBT+GF, POM, Nylon, PEEK, PE, HDPE, PP, ASA, PS , PET, TPE, TPU, PPS, PEI, PPO
Mold specility: Sliders, Lifters,  automatic screwing
Gating Runner: Sprue gate, Edge Gate, Pin Piont Gate, Banana Gate, Submarine Gate, edge Gate, film Gate
Cooling System:nature water ,cold water,  oil heating
Hot Runner system:  MOLD-MASTERS, INCOE, HUSKY , SYNVENTIVE, HASCO, YUDO, EVIKON etc.
Surface Finish: SPI (DME)Polish: A0,A1,A3,B1,B2,B3,C1,C2,C3,D1,D2,
VDI 3400 Standard: (HASCO) EDM Finishing: 0,3,6,9,12,15,18,21,24,27,30,33,36,39,42,45
Package:Wooden
 Drawing : 2D CAD full drawing and 3D UG full drawing included the mold and components
Payment items: 40% down payment, 30%  with T1 Samples. Balance when the mold are approved and before shipment
Delivery Time: 15-35 days( small and easy one)
Shipping methods: By DHL, Fedex, UPS, TNT etc, or By sea from Shenzhen
 Manufacturer: Asia Billion Industry Co Limited
 


Our Order Process


1.Send us the drawing with specifications for the quality, mould life and others requirments.
2. Get a quote from us with Moluld costs and basis information and part prices.
3..Negotiation of the quality, price, material, delivery time, payment term and others  
4.Confirm and Place an order with first downpayment.
5. We will analyse with your products and provide a DFM to you for making sure is good to make mold and production.
6. Send mold design for customer approval before making mold   
7.Order materials and begin to machining, update the manufacturing process information per week to customer with pictures.
8. Assemble the mold and Try out for the First samples.
9.self- inspecting and send the samples with our inspection report to customer for confirmation  
7.If the first sample comes out and satisfied, the mold finished. If not satisfied, we will modify until meeting customer's requirements.  
8.Delivery of goods by sea or by air according customer's requirement



FAQ


Q. When can I get the price ?

A. We usually quote within 24 hours after we got your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
 

Q. How can I get the accurate price ?

A.There are some basic specs we need to know for price calculate, that are: 3D drawings in STP,IGS,X-T format are avaialble, 2D drawings with tolorance or requirements, Please suggest us your quantity too.
 

 Q. Do you accept the OEM?

 A. OEM is welcome. We can custom the good according to your design. 
 

Q. What is the shipping ?

 A:By express(FedEx, UPS, DHL, TNT, EMS, etc...),By Air or by sea. It depend on the customer requirement.
 

Q. How do I pay for the order?

 A.The common payments are T/T(Telegraphic Transfer) or L/C .
 

Q. I have an idea for a new product, but don't know if it can be manufactured. Can you help?

A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
 

Q. What are the advantages to having my parts manufactured locally?

A. ABIL can offer quick reaction times to any changes in specification, batch size or material. We can ship small or large quantities anywhere in  overnight to accommodate unforeseen changes in demand.
 

Q. My components have already been developed on CAD. Can you use the drawings?

A. Yes! DWG, DXF, IGES, Solidworks, Pro/E, UG and Catita files can all be used to generate quotes, models and mould tools - this can save time and money in producing your parts.
 

Q. Can I test my idea/component before committing to mould tool manufacture?

A. Yes, we can use CAD drawings to make models for design and functional evaluations and make some prototype samples to check the parts to avoid any mistake before the mold making .
 

Q. What type of plastic is best for my design/component?

A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.
 

Q. What type of mould tool do I need?

A. Mould tools can be either single impression (one part at a time) or multi-impression (2,4, 8, 16 up to 64 parts at a time). Single impression tools are generally used for small quantities.  multi-cavities tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
 

Q.Ok, I've decided to go ahead with my project. How long will it take to get my parts?

A. It can take 3-8 weeks to have the mould tool manufactured depending on the part's complexity and size. After we have received final approval by you of the new tool, you can expect delivery of parts within 3-4 days.

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