Asia Billion Industry Co Limited ( ABIL) is a professional mechanical manufacturing from concept design to mass production, we have a more than 20 years experienced engineering team and use the developed software, under this team of expert engineers and mold makers allow us to turn your 3D CAD model into a fully functional prototype or production part using proper grade resins and mold steel ,more consistently, more feasibility and lower cost than any other companies. When you start your project, you can ask us to join your design team for mechanical component, especially for plastic molding enclosures and metal machined parts. We will do the analysis of your function with our proposal until it is ok for all steps. This step we call it for DFM (Design For Manufacturability), It include. Mold flow report, wall thickness checking, Parting lines and insert lines, draft, sliders and lifter structure manufacturing feasibility , Resin material , mold core and cavity steel , guaranteed tooling life, surface finishing and others necessary things .It will reduce the research time from several month to several days.
Start your project kicking off right with the experience and capabilities here at Asia Billion Industry Co Limited. Simplifying the Injection Molding design allows us to provide you with the lowest possible pricing to bring your products to market faster than you ever thought possible. Improve your design, materials, surface finishes and more to find the perfect combination for your project and your budget to meet the challenge marketing competition.
Each project we will have an experienced project engineer to lead and monitor the manufacturing process to make sure everything is correct and on time.
When your tool is ready, we install it in one of our injection molding machines and your chosen material is loaded into the hopper. The Plastic injection molding engineer takes over by quickly analyzing key components within the injection molding process to ensure we can get the expected results. We normally call this FOT samples or T1 . After we get the sample. We will send to our customer for reference and give the customer remaining issues what we find for the problems for dimensions , appearance and assembly. After 2 or 3 cycles , the mold and production should be finished and approved by all sides .
For the mass production, we have several injection molding engineer and quality engineer to ensure if what we want. We are strictly according to guidelines of ISO 9001 and ISO/TS 16949 quality manual. ABIL have very good implementation action Incoming inspection, process control and Outgoing quality control. We use CPK(Process Capability Index) , FMEA(Failure Mode and Effects Analysis), Control, SPC and PPAP((Production Part Approval Procedure) to control our manufacturing to meet our 6 Sigma level target . For the Measurement system , we can ensure our inspection equipment in good condition by calibration from outside professional organization very half year and do the training for measurement and testing methods and use G R & R (Gauge Repeatability and Reproducibility) to check our measurement system and operators .
|DFM & Feasibility Analysis Report ||Mold Flow Analysis Report |
G R & R