gear plastic Injection mold

gear plastic Injection mold

Precision gear plastic injection mold, precision injection moulding product for electronic machine transmission agent system . It is a very precision plastic product with several different design, It is a project from our Japan Client. Very precision tolerance up to 0.01mm Precision with brass screw metal insert molding in the central hole of the plastic gear.

Product Details

   Precision gear plastic injection mold, precision injection moulding production for electronic machine transmission agent system . It is a very precision project with several different design, It is a project from our Japan Client with several different designing. There is also have a brass metal insert injection over molding at the central of the plastic gear.


Mold details:  

Type:

Precision Plastic Injection mold

Core surface finish:

N/A

Production Material:

POM

Cavity surface finish:

N/A

No of Cavities:

1x4

Injection System

Hot Runner

Core Material:

8407 with heat treated

Type of gating:

Pin point gate

Cavity Material:

8407 with heat treated

Ejection system:

Ejection pin

Slider material:

N/A

Lead time for T1

40 days

Mold base steel:

P20

Shot life:

1 000 000

Place of Origin

China

Packaging:

Plywood Box


Product Characters

1. Very precision tolerance up to 0.01mm

2. Precision plastic injection tooling with brass screw insert injection over moulding integrated,

3. Short lead time comparing with our competitor and low cost

4. Full dimensions inspection and running critical dimensions CPK up to 1.88

5. Very strong enough and abrasion performance to keep the accuracy

6, Some special measurement for the teeth accuracy by our customer side ( we don't have the gear measuring machine )


  Please note that this information is just for reference and don’t copy or use to others purposely.


Mould Making Process:

Plastic Injection Mould Making Process

  

Asia Billion Industry toolmaking engineering and project capacity

Tooling Shop Showing:

Asia Billion Industry Plastic Injection Mould Making Process


Our Certifications and Quality Control:

Our Certifications and Quality Control


Packing and Logistic:

Injection Tooling Packing and Logistics

  


Our FAQ:

http://www.asia-billion-mould.com/news/mold-and-molding-faq-2641212.html



Quotation requirements:


1, Necessary info for a quotation: 


Description of the basic information of Custom requirements

2, Plastic components' function:


Sometime it is better to tell the mold maker their functions, so that they can get your mould solution
This can help the mold maker to choose which kind of steel and which kind of injection gate, etc. 

4, Plastic components drawing or 3D file: 
If you have 3D design, or 2D detailed drawings for the plastic components, then it is available for getting the quotation, if you only have the plastic samples, then please do the dimension indication on the picture and send us the clear picture or send samples to us for getting a more correct quotation. 

5, Plastic components quantity demands: 
You can tell mold maker by every year, every month or every day how many pieces you need. Because the mold maker need this information to fix how many cavities on the quoted plastic mould. And also it help mold maker to choose the correct steel, also it will help the mold maker to optimizer your mold custom cost. 

6, Molding machine tonnage or injection capacity: 
This can help the mold maker to calculate the no of cavities according with your machine's size and can make sure the mold can matching your machine well.

7, Custom Mold components brand: 

If you have special requirement for the custom mold components brand such like hot runner, hydraulic cylinder and so on, please do remember to tell mold maker when you sending an inquiry.



Common Plastic injection materials for precision plastic gears:


1) Polyoxymethylene (POM)


      POM has excellent comprehensive performance, high strength, good rigidity, impact resistance, fatigue resistance, good creep performance, good self-lubricating performance, small friction coefficient and good wear resistance, low water absorption, high temperature resistance, and product size Stable, suitable for manufacturing all kinds of gears, bearings, other transmission parts, pipeline devices (such as pipeline valves, pump housings) and lawn equipment.


2) Polyamide (nylon)

      PA is a tough angular translucent or milky white crystalline resin. PA has good comprehensive properties (including mechanical properties, wear resistance, heat resistance, chemical resistance and self-lubricity, etc.), the products are easy to process, and because of the addition of flame retardants, they will have certain flame retardancy With the strengthening of environmental awareness, some nylons will use environmentally friendly halogen-free flame retardants. There are many varieties of PA, such as PA46, PA6, PA66, PAll, PAl2, PA610, PA612, PAl010 and so on. Among nylon, nylon 66 has higher hardness and rigidity, but poor toughness.


3) Polyetheretherketone (PEEK)

  Linear polyphenylene sulfide has high temperature resistance, good chemical properties and fatigue resistance.


  Asia Billion can help you for the gear plastic Injection mold making and mass production with difference material selections, if you have any question or RFQ, please don't hesitate to contact us.



Mold details:  

Type:

Precision Injection mold

Core surface finish:

N/A

Production Material:

POM

Cavity surface finish:

N/A

No of Cavities:

1x4

Injection System

Hot Runner

Core Material:

8407 with heat treated

Type of gating:

Pin point gate

Cavity Material:

8407 with heat treated

Ejection system:

Ejection pin

Slider material:

N/A

Lead time for T1

40 days

Mold base steel:

P20

Shot life:

1 000 000

Place of Origin

China

Packaging:

Plywood Box


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