Medical Plastic Injection Mold

Medical Plastic Injection Mold

Asia Billion make the medical plastic injection mold and transfer the mold to our customer's another supplier for mass production. This project is a medical ointment plastic cap, the part material is medical grade HDPE, color is fresh yellow, the mass production will be made in a ISO class 8 level clean room injection molding plant in our customer side. If you need to find a good part for your medical device development for the mold and molding, please contact us freely.

Product Details

Asia Billion make the medical plastic injection mold and transfer the mold to our customer's another supplier for mass production. This project is a medical ointment plastic cap, the part material is medical grade HDPE, color is fresh yellow, the mass production will be made in a ISO class 8 level clean room injection molding plant in our customer side. If you need to find a good part for your medical device development for the mold and molding, please contact Asia Billion freely.

 

Mold details:

  

Type:

medical   plastic injection mold

Core surface   finish:

 polishing 

Production   Material:

HDPE

Cavity surface   finish:

high polishing

No of Cavities:

32

Injection System

cold runner

Core Material:

ASSAB   S136 with heat treatment

Type of gating:

pin point gate

Cavity Material:

ASSAB   S136 with heat treatment

Ejection system:

stripper   plate

Slider and lifter   material:

automatic   unscrewing

Lead time for T1

45 days

Mold base steel:

420SS

Shot life:

500 000

Place of Origin

China

Mould Price :

USD 26500

 

Product Characters

1. Precise medical plastic injection mold tooling with automatic un-screwing 

2. Medial grade HDPE material with uncertain shrinkage rate, but need good dimension assembly and repeatability for different cavities

3. Short lead time comparing with cost competitive price for mould tooling

4. Very hard cooling for the inside screw mold insert , but it is mandatory to add the cooling there. please also note it is a 32 cavities mold here and it is a huge job.

5.   fast cycle time for the screwing and cooling , the target cycle time is just 22 seconds, daily output is 33K parts

 

    Please note that this information is just for reference and don’t copy or use to others purposely.

 

 Mold Making Process:

 medial Plastic injection mold manufacturing process picture

                                               

Certifications and Quality Control:

 medical plastic injection molding quality control


Asia Billion plastic injection molding plant overview:

 

Asia Billion Injection mould tooling plant overview

 

Mould Packing and Logistics:

 Logistic and package


Why do plastic molds for medical design housings usually require stainless steel?


   With the improvement of living standards, people pay more and more attention to their own health and longevity. Therefore, this has brought positive market demand for medical equipment and pharmaceutical research and development. Therefore, the research and development of medical equipment and new types of medicines is the hottest at the moment. One of the industries.


  Asia Billion is a professional injection mold manufacturer and injection molding factory that has been serving the medical equipment industry for many years. Let's talk about why customers usually require our medical molds to be made of stainless steel.


   In general, the relevant parts of high-quality treatment equipment are produced in a clean room environment with ISO13485 certification, so that no magazines and dust can be allowed to attach to the relevant equipment. Our ordinary injection molds often rust after encountering corrosive materials or some special chemical additives. These rusts will bring fatal harm to the medical design environment and the original material cleanliness of medical equipment. , may be able to scrap the medical equipment early. Therefore, we usually use stainless steel in medical mass production molds, and even main parts such as mold blanks for injection molds.


What steels of our commonly used medical injection molds:


1) S136 and S136H, S136H are pre-hardened wood mold steel, S136 is heat-hardenable steel, both of which are from Sweden, are the best quality mirror polishing mold and the preferred mold material for high-end mass medical equipment. Will not easily rust, can meet the SPI A0 level of optical polishing needs, but the material price is more expensive.


2) 2083 and 2316, 2083 plastic mold steel has good corrosion resistance, wear resistance, hardenability and machinability, but can not meet the external requirements of optical level polishing, usually used in large quantities of products and cosmetics, beauty medical equipment Wait for the above. 2316 steel is a highly corrosion-resistant, high-polished pre-hardened plastic steel with excellent processing properties and excellent machinability. Excellent corrosion resistance Excellent polishing performance Excellent mechanical processing Excellent stability when quenching 2316 Suitable for cosmetic molds, housing molds for general medical equipment, stationery molds, etc. Plastic molds requiring high polishing or grain requirements.


3) 420SS, 420 as a relatively low-end stainless steel, the injection mold of the housing usually need to use stainless steel?

   With the improvement of living standards, people pay more and more attention to their own health and longevity. Therefore, this has brought positive market demand for medical equipment and pharmaceutical research and development. Therefore, the research and development of medical equipment and new types of medicines is the hottest at the moment. One of the industries.

 

China 's medical equipment and injection mold development status

 

1, medical device industry development status analysis

(1) industry scale analysis

   China's medical equipment industry from small to large, rapid development, has now become a relatively complete product categories, innovative ability to continuously enhance the market demand is very strong sunrise industry. In particular, in recent years, the medical device industry to further accelerate the pace of continuous multi-year output value to maintain double-digit growth, the number of product exports and technological content is also rising.

   According to the China Medical Materials Association Medical Devices Branch sampling survey statistics, 2015 China's medical device market sales of about 308 billion yuan, compared with fiscal year 2015 255.6 billion yuan increased by 52.4 billion yuan, the average growth rate of about 20.05%. In recent years, medical equipment and pharmaceutical industry output growth rate of view, the rapid development of medical devices faster than the pharmaceutical industry.

(2) industry product structure

    From the past three years, China's medical device market product structure, image diagnostic equipment to occupy the largest market share in recent years are maintained at around 40%, and was on the rise; followed by various types of supplies, accounting for about 20% Market share; orthopedic and implantable medical device market share declining; the remaining market share by dental and other types of equipment occupied.

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2, medical equipment mold market demand scale

    Medical equipment about 10,000 kinds of products, 34 categories, 4,000 enterprises, such as health care equipment, polymer plastic products is part of it, almost all parts involved in mold. Large to high pressure oxygen chamber, small to hearing aids, heart pacemakers, polymer composite materials, bio-life engineering, medical equipment, spare parts and components supporting the production of precision, ultra-precision molds in medical equipment manufacturing has a pivotal position.


3, medical equipment mold market development characteristics

(1) medical equipment mold market gap

   At present, China's medical equipment in the mold only 2% of the global share of drugs and medical equipment consumption ratio of only 2.5: 1, while the developed countries are 1: 1; the United States in the medical plastics per capita annual consumption of $ 300, while China Only 30 yuan, showing the development potential of the big.


(2) China's medical equipment mold quality to be improved

   China's medical mold life is low, mold life is generally only about 1/3 of foreign advanced level, long production cycle, poor quality and stability and long-term problems plagued by the development of the industry to be resolved. At the same time, China's research and development capabilities, personnel quality, mold design and manufacturing of the basic theory and technology research and so there is a big gap, resulting in new areas of mold development and new product development on the slow, high-tech The proportion of the proportion of mold than abroad also much lower about 60% abroad, less than 40% of the country.


(3) China's medical equipment mold business competitiveness to be improved

   China's medical plastic injection mold enterprises have the production of some core medical equipment mold capacity. The enterprises are mostly small and medium enterprises, although it has ability, but no advanced production standards and quality control, so the quality of the product to be improved.


 If you want to find a good supplier for your medical molding project, please contact us freely.

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