During many years cooperation of our medical device customer from global market, Asia Billion also learn many key points and ideals from our customers. now we are using this knowledge to help more customers to develop their medical device plastic housing molding project. this project is medical infusion pump plastic injection tooling. we modify them from our customer old samples, we make this device easier and cost-saving by structure simplify for the mold making.
plastic injection tooling
Core surface finish:
Cavity surface finish:
No of Cavities:
Type of gating:
sub gate and edge gate
ejector pin & ejector sleeve
Slider and lifter material:
S136 with hardening
Lead time for T1
Mold base steel:
Place of Origin
Mold standard :
1) Engineering ABS resin, it is the antibacterial grade for medical device and it is not easy to be polluted
2) Euro standard VDI 3400 MATT finishing for good touching
3) The device can be clean by medical alcohol for the outside and can't have any space which may hide the bacterium.
4) It need to pass the strong UV testing for the plastic housing in last continuously 144 hours
5) The plastic housing need to pass the high temperature up to 150 degree Celsius and 40 degree Celsius below zero low temperature for one week continuous using.
Asia Billion Advantages for this project:
1) we are the professor for the medical infusion pump plastic injection tooling, because we design it and join the total project from ideal to final production
2) we understand the medical device testing requirements with mold knowledge too
3) we can join your early supplier involve engineering support to help you develop your plastic housing with more possiblity and lower cost.
4) lower cost than your local and current suppliers with low risk too
5) we can understand the ISO 13485 medical device standard requirements.
Asia Billion mould tooling plant overview:
There is a interesting thing that why the medical device injection tooling , especially for class 2 or class 3 level parts have to use the stainless steel for the mold. as what we know the class 2 or class 3 level medical device which is high level for the medical devices. it need to tough your body or may need to plant in your body. so the purity of the part is so important. the normal mold steel it must have some rust and it will cause serious problem inside the medical device, it may cause some body inflammation or even kill the person. it will cause some medical treatment accident. Here Asia Billion only use the ASSAB imported S136 stainless steel for our medical device mold making. and sometimes we even need to make the mold base as stainless steel too. because many medical devices are produced in the clean room. although the mold base can't touch the inside of the medical plastic parts, but if it is not stainless steel, the outside is easy to become rust too, this rust may pollute the air in the clean room and finally may pollute the medical device too.one more thing is that people have high opportunities to touch the mold base surface, it will pollute the hand and finall the medical production too. Here Asia Billion normally use 420SS from LKM for the mold base.
Medical device need safe and stable normally, so we need to pay more attention for the risk which may cause your production testing failed, especially for some unwanted elements. choose a correct mold maker will be your first mass production step. as this medical infusion pump plastic injection tooling, it is a class 2 level medical device, it don't touch your blood or body inside , it don't need to run production at the clean room. so we use the ASSAB 136H pre-hard stainless steel and 1050 mold base steel. let us know freely if we can do some help for your medical device plastic housing and injection tooling development.