In the pasted several years, Asia Billion win more and more home appliance plastic injection moulds from customer. The home appliance is necessary for human daily life which have great market demanding. Many famous home appliance OEM companies develop the new designed production and want to share the market. This is a vacuum cleaner plastic injection mould making project from our Hong Kong customer, we meet in the Hong Kong show and cooperated together for 3 years until now. They are a world famous subcontractor for many famous brand home appliance production. There are totally15 sets plastic injection mould for this new vacuum cleaner, Of course , there are some more parts in this vacuum cleaner , but it no more need to custom make them again and share the other machine accessories to save the cost.
Production details:
Type: | home appliance injection mould | Core surface finish: | Polishing and texture |
Production Material: | ABS, PP and PC | Cavity surface finish: | Polishing and texture |
No of Cavities: | 1 , 2 and 4 cavities | Injection System | Cold runner and hot runners |
Core Material: | LKM 738H | Type of gating: | sub gate, pin point gate and direct gate |
Cavity Material: | LKM738H | Ejection system: | Ejector pin, Ehector sleeve and ejejctor stripper plate |
Slider and lifter material: | SKD 61 with heat treatment | Lead time for T1 | 3 to 7 weeks for different parts |
Brand name: | Asia Billion | Shot life: | 300 000 |
Product Characters:
1) This vacuum cleaner can be used for wet and dry two ways, and the storage bags are separated too
2) Multi-functional design which can be used for different places such as the floor, the window, the carpet, the bed and many others. it can clean your home or workshop one time by this machine.
3) Strong motor which can clean the water and big granular garbage
4) 4 lays purifier with long operation space up to 10 meters
Asia Billion Advantages for this project:
1) Asia Billion is an expert for the home appliance plastic mold making, we made more than one thousand home appliance plastic mould in the past 15 years.
2) Asia Billion have strong engineering and reversed engineering capacity, we can help you realize your own plastic housing design from initial draft drawing or the existing samples modification.
3) Stable quality , fast lead time, competitive price and excellent customer service
Asia Billion company tooling plant overview:
The vacuum cleaner can be divided into vertical, horizontal and portable according to the structures. The working principle of the vacuum cleaner is to use the electric motor to drive the fan blades to rotate at high speed, generating negative air pressure in the sealed casing to suck the dust.
The basic structure of the vacuum cleaner is divided into five parts according to function:
1. Power part: vacuum cleaner motor and governor. The governor is divided into hand control and machine control.
The motor is divided into copper wire motor and aluminum wire motor. The copper wire motor has the advantages of high temperature resistance, long life, long single operation time, etc., but the price is higher than the aluminum wire; the aluminum wire motor has the characteristics of low price, but the temperature resistance is poor, the melting point is low, and the life is not as long as the copper wire .
Governor: The manual control type is generally the damper adjustment (as shown in the figure); the machine control type is the power supply hand-held button or infrared adjustment.
2. Filter system: dust bag, front filter, rear filter.
3. Functional part: take-up and pay-off mechanism, dust full indicator, button or slide switch.
4. Protection measures: dust-free bag protection, high vacuum protection, anti-interference protection, overheat protection, anti-static protection, etc.
5. Accessories: handle and hose, take over, floor brush, flat suction, round brush, etc.
The principle of vacuuming:
The fan impeller of the vacuum cleaner is driven by the motor at high speed, and the air in the impeller is discharged out of the fan at high speed, and at the same time, the air in the dust suction part is continuously replenished into the fan. This may wish to form a higher pressure difference with the outside world. The dust and dirt of the suction nozzle are sucked into the dust suction part with the air, and leak through the leaker to collect the dust and dirt in the dust cylinder.
The vacuum cleaner is mainly composed of three parts: dust lifting, dust suction and dust filtering, and generally includes a motor, a centrifugal fan, a dust filter and a dust suction accessory. The power of general vacuum cleaners is 400-1000W or higher, and the power of portable vacuum cleaners is generally 250W and below. The vacuum cleaner can remove dust, mainly because it is equipped with an electric exhaust fan. There is a wind impeller on the rotating shaft of the exhaust fan. After being energized, the exhaust fan generates high suction and pressure at 500 revolutions per second. Under the action of suction and pressure, the air is discharged at a high speed, and the air in the dust suction part of the fan is constantly The air in the fan is replenished, resulting in an instantaneous vacuum inside the vacuum cleaner, and a negative pressure difference is formed with the outside atmospheric pressure. Under the effect of this pressure difference, the air containing dust is sucked in. Dust and other debris are left in the dust filter bag. After the air is purified by the filter, it is discharged from the rear of the body.
Vacuum cleaners are divided by shape:
1) Horizontal
The more common types of vacuum cleaners in the Asia-Europe market account for more than 80% of the overall market. It is characterized by its small size and convenient storage. Horizontal vacuum cleaners are also divided into "dust box vacuum cleaner" and "dust bag vacuum cleaner"
2) Vertical
The American market is more common and is suitable for cleaning large areas of carpets.
3) Handheld
It is small in size and easy to carry and use. It is mainly used for cleaning the car, and it also has good effects on keyboards and electrical appliances. The disadvantage is that the power is small and the suction power is not strong enough.
5) Barrel
Commercial vacuum cleaners are mostly used by cleaning companies, hotels and office buildings. They are characterized by large capacity and can absorb water.
6) Pusher
Nowadays, it is gradually increasing, and it is mostly rechargeable. It is characterized by small size and easy to use.
Asia Billion are high experienced for the vacuum cleaner plastic injection mould making and plastic housing molding items , we already made more than five million vacuum cleaner plastic molding shell for our customer and maybe someone in your hand have the parts from us. Please contact us freely, if you are looking for a good partner for your plastic molding tooling project.
