The air flyer is one of the latest new home appliance device in the recent years. Asia Billion is happy to know this innovative small appliance and have the great opportunity for the Air fryer plastic mold making. After this project, we understand more for the air fryer production and try to have more opportunities to work with our customers.
Production details:
Type: | plastic mould tools | Core surface finish: | Polishing |
Production Material: | ABS and PPA | Cavity surface finish: | High Polishing |
No of Cavities: | 2 and 4 cavities | Injection System | Cold runner and hot runner |
Core Material: | S136 with heat treatment | Type of gating: | sub gate & edge gate |
Cavity Material: | S136 with heat treatment | Ejection system: | Ejector pin, ejector sleeve & ejector block |
Slider and lifter material: | S136 with heat treatment | Lead time for T1 | 5 weeks |
Brand name: | Asia Billion | Shot life: | 1 000 000 |
Product Characters:
1) Innovative production design for home appliance
2) It need some very high temperature plastic which can hold around 300℃ degree
3) A1 high gloss surface finishing for the outer housing
4) All the plastic housing need to pas the UV testing, high temperature testing and drop testing
Asia Billion Advantages for this project:
1) Asia Billion are the expert for the engineering plastic resin and plastic molding. for this project the PPA material is selected by Asia billion and approved by customer engineering team.
2) Asia Billion's customers come from varies industries, and many of them are design companies and high-tech companies, so we know a lot of different production design concept and ideals. it will help you a lot for your production with our experience.Our engineer can reverse back to support your project design too. Of course, it is not the copied design.
3) Cost efficient and fast lead time, we can save your totally project spending and lead time.
Asia Billion company tooling plant overview:
Air fryers use high-speed air circulation technology to allow you to make healthier foods than traditional electric fryers. The unique combination of fast circulating hot air and oven allows you to fry a variety of delicious foods, snacks, chicken and meat in a fast and convenient way. Because it only use air frying, it produces less odor and steam than traditional frying, and it is easy to clean in daily use, safe and economical.
Working principle of air fryer:
The first step: make the air quickly heat through the top baking device
The second step: the rapid circulation of heat flow inside the food basket by a high-power fan
The third step: the special texture on the inner side of the food basket which form a vortex heat flow, it contacts the surface of the 360 degrees in an all-round way, and quickly takes away the water vapor by heating. it can make a golden crisp surface on the surface to achieve frying. Good appearance and taste.
Advantages of air fryer:
1. The air fryer preheats is faster. It only takes a few minutes, and does not even need to be preheated, while the oven preheating takes about 10 minutes.
2. Making fried food in air fryer is more convenient and healthy. When making deep-fried foods, you don't need to apply a lot of oil.
3. The air fryer is more compact and takes up less space. It can be placed in any small corner of the kitchen, not as much space as an oven.
4. The operation of the air fryer is simple. It is almost brainless operation, people with zero basic cooking skills can also do it. Unlike the oven, it is necessary to set various parameters.
A lot of people say that when they use the air fryer at first time, it have plastic smelly for their food. Here Asia Billion as a professional plastic material expert and air fryer plastic mold maker, we will explain why it have this smell. The plastic is made varies polymer and most air fryer plastic housing made by ABS or PC plastic. When the air fryer working and it reach to high temperature such as 300 ℃, the inside pot which is near the plastic housing temperature maybe is high too. the polymer will have some decompose and have some smelly. Of course, it is sure no matter what kind of air fryer you purchase , but the famous brands normally have higher quality control, and they also use the better material. And many of them also use the food grade material. So please check them when you purchase the air dryer, just heating them and waiting for several minutes, if there is no smelly, it will be a good one for you.
