Air Conditioner Plastic Shell Injection Tooling

Air Conditioner Plastic Shell Injection Tooling

This is a air conditioner plastic shell injection tooling project from our Indian customer, they are a world famous home appliance OEM manufacture in Europe and Asia market. Totally are 2 molds with middle size and complex structures, the front panel and the main body. Please let us know freely , if we can help you something too.

Product Details

Asia Billion is a high quality home appliance plastic injection mold maker and excellent injection molding manufacture. this project come from our Indian famous home appliance OEM company. we make the air conditioner plastic shell injection tooling for them and ship to customer Indian local plant for mass production. 

Production details:  


plastic injection mold

Core surface finish:


Production Material:


Cavity surface finish:

Smooth surface

No of Cavities:

 1 & 2 cavities

Injection System

Hot runner

Core Material:

NAK 80 and P20H

Type of gating:

valve gate

Cavity Material:

NAK 80 and P20H

Ejection system:

Ejector pin

Slider and lifter material:

H13 with heat treatment

Lead time for T1

6 weeks

Brand name:

Asia Billion

Shot life:

500 000

Product Characters:

1) Middle size air conditioner plastic shell production with high quality of surface finishing and complex structures, the modl size is more than one meter with many sliders and lifters

2) Reversed plastic injection mold for the front panel because the outside surface must need high shinning surface and no marks are permitted

3) Engineering material which can have better flatness control and good surface finishing

4) Becoming yellow color for the air conditioner plastic shell is a common problem.  here we use the improved alloy abs/pc material to avoid the trouble.  it have very good performance for anti-aging and anti-oxidation.

Asia Billion Advantages for this project:

1) Asia Billion is the expert for the small to middle size precision and complex structures injection mold maker. these 2 molds are middle size for us and have quite complex mold structures. it is our core business and we have so many advantages for these type project

2) We are ISO 9001 certified , can provide all the procedures and quality control documents as what you want. many others can't provide you the full documents

3)Reasonable cost , fast lead time and excellent customer service

Asia Billion company viewing:

Asia Billion Tool shop equipment

  Asia Billion Plastic Injection tooling quality control:

Plastic Injection Tooling Quality Control

  The air conditioner has been used for a long time, and it is inevitable to hide dirt. Everyone must clean the air conditioner after using for some long time. Otherwise the noise or odor may appear during the operation of the air conditioner. it will cause some air conditioning diseases, so people pay more and more attention to the cleaning of air conditioners. For the overall cleaning of the air conditioner, many people generally look for professionals, but occasional small cleaning, such as the cleaning of the air conditioner shell and filter part, here Asia Billion as an experienced air conditioner plastic shell injection tooling mold maker and we will introduce to how to open the air conditioner shell and how to clean the air conditioner shell?

Air conditioner plastic shell cleaning:

Use tools: ruler, baking soda, rag.

The air-conditioning shell is difficult to clean. You can dip it with a little baking soda solution to scrub it.

First take out a rag and a ruler and fix the rag to the ruler.

Then dissolve the baking soda into a warmly decorated basin.

Dip the rag on the ruler into some baking soda solution and moisten it.

Finally, repeatedly scrub with a cloth dampened with baking soda solution several times. Use a clean cloth to wipe the air conditioner shell clean.

How to open the air conditioner shell and cleaning ?

 The evaporator and roller inside the air conditioner are the dirtiest. Professionals are required to clean them with professional agents. From an economic point of view, they can be cleaned once a year. It is best to clean them professionally after the end of each air conditioning season. The steps of air conditioning cleaning are as follows:

1. First turn off the power socket. It is best to unplug the socket directly. This is critical to avoid accidents such as electric shock and leakage.

2. Open both ends of the shell of the air conditioner and use a small amount of force. If you can't open it by hand, you can use a screwdriver to help. You need to master the skills, otherwise the shell will be easily damaged.

3. Open the shell, and then lift the shell over the air conditioner, it can be automatically locked and fixed without worrying about falling.

4. You can see that there are two plastic frames inside, one on each side. Inside this frame is the fiber mesh, this is the most dirty part of filtering air-conditioning air.

5. Gently push up with your hands. Remember that there are 2 places for a frame to be fixed. Both sides need to be pushed upwards. Remove the filter.

6. Take it to the bathroom or a place with water, put it on the ground, rinse it directly with water, and then gently brush it with a brush a few times.

7. Finally, use washing powder, or add it with detergent, and then use a brush to brush a few times, and finally it is very clean, use a clean dry rag to absorb moisture, do not need to be treated too dry, no problem .

Filter installation:

  After washing, it is natural to install the filter and the casing back. When installing, the filter should be plugged back along the card slot. Pay attention to the front and back. The small buckle with a protrusion is the back. It's stuck in the slot, and then press the filter, don't supply it, and finally, snap the raised buckle into the slot. The air conditioner shell is also reversely installed in a disassembled manner.

  Asia Billion is a rich experienced air conditioner plastic shell injection tooling manufacture for the front panel, main body and filters. we work with many famous air conditioner OEM companies all over the world. please let us know freely if you have an new project too.

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