It is a special plastic impeller mould, the material is nylon. 1 cavity pre-hardening steel plastic injection mould for our UK customer. it need fast cycle time around 40 seconds and need 3d printing technology to make the core and cavity insert of cooling channel to make sure that it can cool down each blade with same temperature. The conventional molding making solution is not possible to make like this. High technical mould with temperature sensor for the mould. Asia Billion can help you to realize your ideal to mass production, if you have any plastic impellers or fan blades molding project, please contact us freely .
Mould details:
Type: | plastic injection mold | Core surface finish: | Polishing and texture |
Production Material: | Nylon | Cavity surface finish: | Polishing and texture |
No of Cavities: | 1x1 | Injection System | Pin point gate |
Core Material: | 1.2709 | Type of gating: | cold runner |
Cavity Material: | 1.2709 | Ejection system: | Ejection pin |
Slider and lifter material: | N/A | Lead time for T1 | 45 days |
Mold base steel: | 45# | Shot life: | 300 000 |
Place of Origin | China | Mould Price : | EUR 12000 |
Product Characters
1. 3d printing mould core and cavity for fast cooling and temperature control
2. Temperature control for the mold with sensor
3. Special plastic impellers and fan blades with low cost solution
4. Each blades need to control the cooling and deformation with same temperature
Asia Billion Core advantages:
1. experienced for the ventalition and impellers project
2. 3d printing technology are available for Asia Billion from our metal printing supplier
3. Mold life can reach 300K with 3d printing technology
4. 30 to 60% price lower than European mould makers with same quality level
Asia Billion plastic impeller mould manufacturing Process:
Asia Billion plastic impeller mould engineering and project capacity:
Asia Billion plastic impeller mould shop Overview:
Asia Billion Certifications and Quality Control:
Asia Billion Packing and Logistic:
Asia Billion Project Solution: Design the shape-following cooling channel according to the mold shape; use the mold steel MS1.2709 to print, which is convenient for post-polishing, ensuring the smooth surface of the injection molded product; using industrial 3D printing metal printing technology to ensure each blade of the mold The pouring surface has cooling water channels, which effectively improves the cooling effect of the blade, reduces the warpage deformation rate of the product, and increases the injection efficiency of the product; the production cycle is 50 hours, and the final core manufacturing is completed in combination with the later machining.
Customer demand: make the fan impeller shape cooling mold; shorten the injection cooling time and improve the surface quality of injection molding products.
Product features: There are 45 blades in the injection molding product. In order to ensure the injection effect of the product blades, each blade should be cooled.
Traditional process: the mold made by the traditional process can only be surrounded by a square waterway, and there is a distance from each blade, which can not be cooled to each blade; the cooling time is long during injection, which affects the injection cycle and is prone to shrinkage and warpage. .
If you need to find a good plastic impeller mould , plastic fan or plastic turbine blade mould and molding manufacture, please contact Asia Billion freely to get your project have strong supporting.
