Injection Mould Tooling

Injection Mould Tooling

It is a plastic injection mould tooling 5G device project in Asia area. Asia Billion only make the mould for our customer and transfer the moulding tooling to our customer's other mass production supplier in Dongguan China and Malaysia plants. It is very cutting-edge technology project with many new material and new technology to this project. Asia Billion also learn more for 5G during this project from our customer. the material is very special engineering LCP material and not easy job with very short lead time with a lot new things and uncertain factors. but finally Asia Billion win and finish this project under our learning and trying best.

Product Details

It is a plastic injection mould tooling 5G device project in Asia area.  Asia Billion only make the mould for our customer and transfer the moulding tooling to our customer's other mass production supplier in Dongguan China and Malaysia plants.   It is very cutting-edge technology project with many new material and new technology to this project. Asia Billion also learn more for 5G during this project from our customer.  the material is very special engineering LCP material and not easy job with very short lead time with a lot new things and uncertain factors. but finally Asia Billion win and finish this project under our learning and trying best. 


Project details as below :

 

Type:

injection mould tooling

Core surface finish:

polish

Production Material:

Engineering LCP

Cavity surface finish:

texture

No of Cavities:

1x2 cavities

Injection System

2 drops Yudo  hot runner

Core Material:

S136 with heat treatment to 48 to 52 HRC

Type of gating:

sub gate to ejector pins

Cavity Material:                     

S136 with heat treatment to 48 to 52 HRC

Ejection system:

ejector pin + ejector sleeve + ejector blade pin

Slider material:

S136 with heat treated to 50 to 54 HRC

Lead time for T1:

6 weeks

Mold base steel:

P20H

Shot life:

500 000 cycles

Mold Price Totally:

USD 35000

Manufactures:

Asia Billion

 

Product Characters:

1)cutting-edge 5G new device technology and material

2)   strange and new engineering special material

3)   critical dimension control 

4)   big size 2 cavities mold around 550 x 750 mm with very short project lead time

5)   uncertain molding shrinkage and molding parameters

6)  2 directions have tunnel sliders and no visible parting line is permitted

7)   cosmetic surface finishing  and zero defaults are allowed such as white dots, visible welding lines and visible parting lines


 Asia Billion Advantages for this project:

  

1) Asia Billion can help you for the new technology injection mould tooling project such as IoT, big date, artificial intelligence ( AI ) and 5G 

 2)   Asia Billion not only know how to solve the troubles and we also know why in theory to support our customer. 

3)  Great customer service with high quality and competitive price.


Asia Billion Injection mould tooling plant Overview:

Asia Billion Injection mould tooling plant overview


Asia Billion Engineering and Project control capacity:

Injection mold tooling making engineering and project capacity


Asia Billion quality control  system:

Injection mould Tooling Quality Control


Asia Billion Logistic and Shipment:


Logistic and package


Asia Billion Plastic Mould Tooling FAQ


1) What's the mold life will you can do ? 

   We can make different kinds of plastic inject mold from prototype mold to mass production mold. Shot life from 1000 shots to 2 millions shots .


2) What the mold material for you usually used ? 


  The mold make by steel, the mold base steel usually is 1045, 1050 or P20, The core and cavity steel usually is P20, 718H, 2738, NAK80, S136, 8407. The customized steels or other special steels are available for your special requirement.


3) What’s your capacity for mold making and injection molding ?


   Mold : 35 sets per month, Injection molding: 5 millions pieces per month. injection molding production dimension tolerance minimum : 0.02mm ( 0.0008 inches), mold steel tolerance can reach to 0.005 mm ( 0.0002 inches)


4) What kind of 3D file and 2D file you want ?

   

  2D drawing normally CAD file or PDF file is ok .  3D drawing normally need Step or x_t file or IGES file .


5) what size mold can your company make ?

   Asia Billion can make the mold from very small size mold from 100 x 100 mm to  1500 x 1500 mm size, mold weight can be from 25 KG to 10 tons.


6) What's your Payment terms ?


   Mould:  40% as deposit when you place with the order ,   30% paid after you get the T1 samples within 7 days , 30 % balance paid when you get the final samples and approve it for production. 


Production:  50 % as deposit when you place with the order , balance paid when the production is finished and approved by the buyer side before shipment .

   It is just a mold industry normally payment term, if you want to some special payment , you can discuss with our marketing team .


What is 5G?


   Recently, we have discussed more about the 5G era. We came from 2G, 3G, and 4G. The most intuitive feeling brought to us is that the Internet is getting faster and faster. So what exactly is 5G? Explain in official terms: the fifth-generation mobile phone mobile communication standard, also known as the fifth-generation mobile communication technology, foreign language abbreviation: 5G. It is also an extension after 4G. In the study, the theoretical downlink speed of 5G network is 10Gb/s (equivalent to the download speed of 1.25GB/s).


   It can be said that now is the era of the Internet of Things. The 5G technology research and development fever is still high this year. As a disruptive technology, after 5G is put into commercial use, the impact on people's life in the future is immeasurable. In the scenarios of virtual reality and automatic driving, 5G has a lot of room for development. The technology industry should be thinking about the application scenarios that bring about changes in 5G technology.


   China's 5G technology is also developing rapidly. First of all, China's population base is large, the communications industry is relatively developed, and the country has also promoted the policy of “speed-up and fee reduction”. It is also a policy factor. The development of the domestic economy also has great demand in this area. Factors have led to the rapid development of 5G technology in China.


     Asia Billion is a professional high-tech molding company. We are committed to meeting the ever-increasing demands and services of our customers by learning new technologies. We have successfully helped our customers from all over the world in the past few years. Many Iot plastic enclosures and injection mould tooling have helped them successfully create many innovative products and won good market feedback. Once again, Asia Billion has  entered the new 5G field, and we are willing to work through our efforts and learning. Meet our customers' needs for 5G related hardware equipment and injection molds.


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