It is one of our new customers first project from Europe, they are a local famous sport bicycle OEM manufacture and they find us in the google searching result. Via the email , we sign the non-disclosure agreement and start the quotation, then engineering support from DFM ( design for manufacturing ). after several weeks details discussion and 2 times video meeting , Asia Billion get this bicycle mudguard plastic injection mold making order, although it is just one mold with small value, but we see this customer as an future high growth partner and try out best to support them. now the mold is under production very well at our customer's plant in Europe and we build our trust from this starting project. we believe that we will have more projects in the future time.
Production details:
Type: | plastic injection mold | Core surface finish: | polishing |
Production Material: | nylon | Cavity surface finish: | MATT finish |
No of Cavities: | 2+2 | Injection System | cold runner |
Core Material: | P20H | Type of gating: | sub gate |
Cavity Material: | P20H | Ejection system: | ejector pin |
Slider and lifter material: | P20H | Lead time for T1 | 3 weeks |
Mold base steel: | 1045 | Shot life: | 100 000 |
Place of Origin | China | Mold standard : | Hasco equivalent |
Product Characters:
1) Strong design comparing with the current marketing existing bike mudguard condition
2) Use the much better nylon material VS normal PP low quality part.
3) There are 2 holes each side with some clicks and screw fastener which can close the mudguard tightly and make sure it is always at the correction position.
4) It is much hard and can't deformation like the current existing mudguard, which always cause problems like interference with the tires and block the running.
Asia Billion Advantages for this project:
1) Reasonable cost and fast lead time
2) Strong engineering knowledge which suggest customer to choose UV resistance nylon material
3) Suggest to customer adding the Matt finishing and let it looks like have higher grade
Asia Billion Injection Tooling shop:
The mudguard is a structure installed behind the outer frame of the wheel. It is usually made of high-quality rubber material, and some engineering plastics are also used. The mudguard is usually installed in the baffle behind the wheel of the bicycle or motor vehicle, which is usually divided into the following three types:
1) rubber mudguard
Rubber plates that block the sand sparging when traveling. mostly are rubber products, and can also be made of rubber and plastic mixture materials; it have good aging resistance, and are often used in the rear of the wheels of various vehicles ;
2) plastic mudguard
The mudguards which is made by plastic are cheap, hard and fragile, and cannot be violently impacted. Using engineering plastics can make better for the fragile problem of plastic mudguards, such as modified engineering plastics with nylon or polypropylene and glass fiber. as this project , we choose the engineering nylon plastic material with UV resistance too.
3) Painting mudguard
The plastic mudguard is sprayed with painting, which is actually the same as the plastic mudguard, except that the color matching is perfectly accoring to the main body, and the overall appearance is more beautiful.
The role of mudguard:
1) Increasing the overall aesthetics of the main body, it is also the reason why many owners install the mudguards.
2) In order to prevent some dirty things which go to the bike or person body
3) It can prevent the dirty thing going to other bicycle structures such as tie rods and ball heads, which may cause rust and reduce the using life.
Asia Billion is a professional custom plastic injection mold maker , so no matter they are bicycle mudguard plastic injection mold or automotive or motorcycle or other vehicles, we all are ok to help you to develop the mold and molding production, please contact us freely for your quotations.
