Motorcycle Helmets Plastic Injection Tooling

Motorcycle Helmets Plastic Injection Tooling

it is very cool motorcycle helmets plastic injection tooling what Asia Billion made it 2 years ago. due to the production protection, we only can show them in our website after the project marketing launch one year later.if you want to find a partner for your plastic molding production, please let us know freely.

Product Details

Asia Billion is a custom plastic injection tooling and plastic molding manufacture, each year we made more than 300 sets mold and several ten millions molding parts for our global customer, these parts are used for various walks of life. this project come from our Israel  R & D customer , we make the motorcycle helmets plastic injection tooling only and then send the mold to East Europe for mass production.


Production details:  


injection mould tooling

Core surface finish:


Production Material:

engineering modified ABS and TPE

Cavity surface finish:

high polishing

No of Cavities:

1 and 2

Injection System

Hot runner

Core Material:


Type of gating:

direct gate

Cavity Material:


Ejection system:

ejector pin

Slider and lifter material:


Lead time for T1

45 days

Mold base steel:


Min mold life:

300 000

Place of Origin


Mold standard  :

Hasco equivalent


Product Characters:

1)      innovative very cool design for motorcycle helmets 

2)      Excellent impression and viewing when you see it 

3)      excellent surface finishing and fitting feeling when you wear it

4)     cost efficient design both for mold and production unit

Asia Billion Advantages for this project:

1) competitive price with excellent quality 

2)  we only need 45 days to get the first samples which at least on week faster than all the competitors

Asia Billion Mold quality control:

 Asia Billion Plastic Injection Tooling Quality Control

  As a qualified motorcyclist, when you are riding at motorcycle, the first thought you should be asking yourself, where are the helmets and gloves? the most basic configuration for motorcycle riding, the helmet is the core of safe riding. we hope you can get to know the helmet correctly through this article and make your riding safer.

  Let Asia Billion give you the detailed introduction to the basic knowledge of helmets, making it easier for you to choose helmets:

1. Helmet type

  Motorcycle helmets have various appearances, but they are basically inseparable from these five categories: "full helmets", "half helmets", "exposed helmets", "combination helmets", "off-road helmets", different helmet types are suitable for different styles of motorcycles, but the safety level of various helmet types is also different.

1. Full helmet:

  As the name meaning, a full helmet is a fully enclosed helmet. Except that the goggles can be opened and closed. The full helmet is the safest of all helmet types.

2. Half Helmet

  Except for the face and chin, only 3/4 heads are kept. This helmet has basic protection and is very convenient to wear, but the disadvantages are not little too. The safety of this helmet is relatively poor. After all, it is only protected part of your head, face and chin are not protected at all.

3. Uncover the helmet

  The open face helmet should be regarded as a modified one of the full face helmet, but the first half of the full face helmet is made into a module that can be opened and closed. Generally speaking, the open face helmet is more common in motorcycle brigades and city riding, because most of the open face helmets are equipped with the double lens, you can push the mask up and pull down the sunglasses. It is also convenient for the motorcycle riders to ask for directions and drink water. our this project below to this type helmet.

4. Combination helmet

  As the name suggests, the combination helmet is a modular assembled helmet. The purpose of this type of helmet is actually to break through the inherent shape of the half helmet and find its sales point on more models, so this helmet type is suitable for urban low-speed using, handsome and trendy.

5. Off-road helmet

   There is a big gap between the shape of off-road helmets and the shape of ordinary helmets, the most obvious is the increase of the brim, and the increase in the mouth space, and then you need to use an independent goggles.

   The most common helmet materials in daily life are "ABS plastic", "glass fiber reinforced plastic", "carbon fiber" and "composite materials". The characteristics of different materials are different. material.


  Many helmets use ABS plastic, and this ABS plastic is more common in daily life. The quality of ABS plastic also have good or bad ones. Good ABS plastic is resistant to high temperatures and flexility resistance. The freezing performance is excellent, and at the same time it has a certain toughness, but the poor ABS plastic is very easy broken, so the ABS plastic material is more common in more entry-level or cheaper helmets. there are a lot of ABS material motorcycle helmets plastic injection tooling  and molding productions in the market.

2. Fiberglass

  FRP is also very common in daily life. FRP material is actually composed of glass fiber and various resins. Its rigidity and impact resistance are much stronger than ABS plastic, and it is not easy to deform, but its weight is heavier. Helmets are generally used in mid-range helmets

3. Carbon fiber

  Carbon fiber is actually a very fine material, and can woven into different shapes. Carbon fiber is more expensive and has many advantages. It is light weight, but the strength is very high; the other is strong impact resistance, not easy Deformation; basically all the superior carbon fibers required for helmets are collected, so carbon fibers are generally used in high-end helmets

4. Composite materials

   The composite material is modified material on the basis of carbon fiber. Similar to glass fiber reinforced plastic, the characteristics of different materials are improved to enhance the suitability and safety of the helmet. The helmet material of this project is a modified material that uses ABS and carbon fiber. While ensuring the beauty, it increases the strength and safety of the product. It also reduces the cost by injection molding through the injection tooling. There is a huge advantage for cost marketing competition.

   Asia Billion can help you develop the motorcycle helmets plastic injection tooling and bicycle helmets plastic injection mould too , no matter for what kind of material , we are the expert for the material selection, if you don't know how to choose them , we can help you to choose the correct one too.

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