Asia Billion is a high quality custom plastic Injection moulding tooling manufacture in Hong kong and China , we can help the global customer offshore plastic injection mould tooling requirements , our customer include the plastic injection molding companies in aboard , the EMS manufacture , the design and engineering office , the automotive tier 2 or tier 3 components suppliers , the militaty and aerospace company , the machine and industrial equipment companies. No matter what kind of plastic injection tooling or moulding projects , Asia Billion can help you for your project development and market competition.
This project is a low cost injection mould tooling project for our customer , it is only USD 1500 for our customer and we made the production in our own injection molding plant. it is a project for our middle east commodity customer.
Project details as below :
Type: | Plastic Injection Mould Tooling | Core surface finish: | polishing |
Production Material: | PP | Cavity surface finish: | polishing |
No of Cavities: | 6 cavities | Injection System | Cold runner |
Core Material: | P20H | Type of gating: | Sub gate |
Cavity Material: | P20H | Ejection system: | Ejection stripper plate |
Slider material: | N/A | Lead time for T1: | 20 days |
Mold base steel: | 1050 | Shot life: | 300 000 |
Total Mold Price : | USD 1500 | Manufactures: | Asia Billion |
Product Characters:
1) very low cost injection mould tooling but in high quality
2) Shining surface finishing and no flash for the part
3) Food grade PP material injection molding
4) Very fast lead time for T1 and production cycle time up to 15 seconds
5) Mass production mold with molding items in Asia Billion plant
6) Custom colors are available.
Asia Billion making process:
Tooling shop Overview:
Asia Billion tooling Quality Control
Our Logistic Solution
5 tricks to Low Cost Injection Mould Tooling
The cost of the mold company is affected by many factors such as manpower, materials, mold design and manufacturing procedures, suppliers, etc. How to effectively reduce costs? Start from the following aspects!
1. Reasonable design of the mold
Many companies lack experienced mold designers or professional designers in different fields. The design is unreasonable. For the enterprise, it is a disaster and will directly increase the cost of the mold.
2. Factory selection
Without factory resources, it is difficult and time-consuming to find a factory. Whether or not a matching factory can be found directly affects the cost of the mold. Choosing a stable, reputable factory is essential.
3. Purchase of mold materials and accessories
Among the mold costs, the material cost accounts for about 25% to 30% of the mold production cost, especially due to the difference in the material types of the mold work parts. Therefore, the mold materials and accessories should be selected correctly. It is a pity that if the map is cheap and sloppy, the mold is out of order or the service life is short.
4. Control of quality and delivery
The control of mold cost is proportional to the quality and delivery time. If the quality of the mold is done at one time, there are few modifications, and the delivery time is shortened, so that the manufacturing cost is relatively reduced. However, this requires companies to send people to track control, which in turn increases labor costs.
5. Reduce capital disputes, after-sales problems
If there are some bad behaviors and irregular operations during the processing of the mold, or because of technical and empirical reasons, the company will increase the increase of other expenses, such as: the occurrence of residual, secondary, and waste products. Additional expenses for trial costs caused by rework, multiple tests, and after-sales service fees caused by bad products. And because there are no strict transaction rules and third-party fair and impartial rulings, it is prone to financial disputes, and the after-sales problems are endless, unsatisfactory, and the cost is increasing.
If you need a high quality off shore low cost injection mould tooling manufacture, please contact us.