Analysis of the development status of China's mold industry in 2017
Mold is an indispensable part in China's manufacturing industry. It is widely used in the manufacture of automobiles, electronics, home appliances and other products. What is the current development status of China's mold industry? The China Report Hall will compose a detailed analysis of the development status of China's mold industry in 2017.
The level of mold manufacturing is not only one of the important indicators to measure the level of manufacturing in a country, but also an important support for the development of related manufacturing industries. With the development of China's manufacturing industry and the transfer of international manufacturing, mold manufacturing as an important basic industry has also expanded in scale. In recent years, China's mold manufacturing industry has made considerable progress.
At present, China's metal products manufactured by die forming and manufacturing are also about 80 million tons, which is equivalent to the amount of cutting and processing materials; and about 75 million tons of plastic products and 6 million tons of rubber products are almost entirely made of molds. Forming manufacturing; molds are called product manufacturing benefits amplifiers only in 2014 statistics, 210 billion molds support 23 trillion yuan of product manufacturing.
According to the research report on the development prospects of China's machine tool mold industry and the development strategy released by the China Report Hall in 2017-2022, the domestic mold manufacturing industry has grown rapidly with the shift of mold manufacturing focus to developing countries represented by China. At the same time, it has further aggravated the competition in the industry. The Yangtze River Delta and the Pearl River Delta region are China's two major mold manufacturing bases and sales distribution centers. The competition in the two major regions has intensified. The proportion, income and profit of the three-capital enterprises have reached 35.98%, 47.19% and 56.05% respectively, in China's mold manufacturing industry. Competition plays an extremely important role.
In the past two years, China's domestic mold technology has made rapid progress, mainly as follows: the popularization of mold integrated manufacturing units and technologies; the extension of commercial Internet to molds and their industrial chains; the widespread application of 3D printing in mold manufacturing; Intelligent; the emergence and optimization of lightweight new materials and large plastic molds; the maturity of large-scale progressive die technology; and the refinement of standard parts.
“Project-based” and “engineering” management replace “order-based” management. Mold products are a process of joint discussion and revision throughout the manufacturing life cycle; mold companies deliver digital processes for design, process and analysis while delivering mold products. The products provided by the mold enterprise are the integrated solution of the mold and mold forming process, which is the key node for the industrialization of the product from design to manufacture. The mold enterprise is not only the mold supplier but also the integrated technology service provider. China's mold exports expanded from US$1 billion in 2006 to more than US$5 billion in 2015, and export molds reached 140 countries and regions. International capacity cooperation has shown our competitiveness and has become an important force in the international mold stage.
The technological innovation of the mold industry is at the forefront of manufacturing. During the “Twelfth Five-Year Plan” period, the number of authorized patents in the mold industry reached 105,789, including 9,393 invention patents; the “13th Five-Year” mold industry continued to implement the project to drive the strategy, improve the ability of enterprises as the main body of technological innovation and the ability of independent innovation; High quality mold products with high technical content and high added value.
At the same time, the mold industry faces the same shrinkage of capital value as other industries, and the development stage has reached a period of sufficient competition. Cost pressure has affected the pace of technological progress of enterprises, the return of international mold manufacturing entities, the slowdown of China's export mold growth, resulting in an increase in the instability of the mold market pattern; the pressure on mold companies facing equipment transformation and software application efficiency is getting higher and higher The mold industry has not yet formed a reasonable layout of the general package subcontracting, and the problems of poor enterprise concentration are important problems that we have to solve.
China's mold industry is the first wave of technological innovation represented by information network, intelligent manufacturing, new energy and new materials. Under the technical crossover and highly integrated market demand, the trend of mold extension to the downstream is more obvious. The automation of lean manufacturing and mold production, laser processing, 3D verification, reverse engineering and other technologies are actively adopted in the industry, making mold enterprises With the ability to complete part forming solutions and engineering services. Through the optimization of precise and efficient production mode, the efficient application of intelligent and intelligent resources, and the great application of supply chain management technology, the value chain is explored, and the development path of “special and precise” is pursued to become a “small giant” enterprise. It is already the consensus of the mold industry.
In the future, the industry development of the mold industry will pay more attention to the transformation of efficiency and quality manufacturing: the manufacturing flow led by quality data will run through the design, manufacturing and feedback manufacturing of mold enterprises, and integrate enterprise information flow, capital flow and logistics to realize benefits under the framework of quality control. Quality and horizontal integration; use value-added efficiency through refinement, knowledge and specialization; software technology enhances the application value of hardware equipment to achieve value-added efficiency; customer data and management sharing, improve resource efficiency, operational efficiency, and research and development efficiency.
Through the analysis of the development status of China's mold industry in 2017, China's mold industry opportunities and adjustments coexist. The long-term development of the mold industry in the future still depends on the advancement of science and technology to enhance international competitiveness, and strengthen the technology and innovative research and development of mold products.